On Board weighing System Trucks and Dumpers

Epoch's Payload Monitoring System for dumpers and tippers is specifically designed to meet DGMS compliance standards. The system offers the option to connect with dumpers' outside remote displays, enhancing visibility for shovel operators with deck lamp indications provided on the left and right sides. With GPRS connectivity, the Payload system seamlessly integrates with fleet management systems, catering to various industries such as coal and iron ore mines in India. The Dumper Load Monitoring System effectively prevents overloading of trucks and dumpers, serving as a cost-effective load monitoring solution with a storage option for up to one month. Tested rigorously for IP68 ratings from NABL labs, this system ensures durability and reliability in challenging environments.

Drawing on two decades of experience in Truck On-Board Weighing Systems, Epoch offers versatile solutions applicable to any type of truck. Successfully installed on Bharat Benz 3128CM model trucks, these weighing systems are calibrated with weigh bridges to ensure accuracy. Regular calibration of the Truck Load Indicator is recommended every six months, with monthly taring in empty spaces. The high-speed controller enables rapid reading of weighing data at 100 samples per second, with the capability to connect to telematics devices or IoT platforms. The GPRS model, equipped with a dashboard, allows for comprehensive performance monitoring and reporting, facilitating data analysis and report generation transparently. The GPRS module operates on a SIM card basis, enabling data transmission even in network-challenged areas, with data being securely stored until a network connection is available.

Loader Weighing system

EPOCH offers a cutting-edge system for Wheel loader on board weighing, providing top-of-the-line solutions for various models. We have successfully supplied On board wheel loader weighing scales for the Liugong 856 and 856H models, showcasing our system's accuracy with an error rate below 1%. Additionally, we have supplied Onboard wheel loader weighing scales for Tata Wheel loaders, Hindustan wheel loaders, Komatsu, SDLG, and more. Our expertise extends to having a dedicated local service team spread across India to support our esteemed clients with any wheel loader weighing system needs.

The functionality of our Wheel loader weighing system centers around the utilization of hydraulic pressure within the lift cylinder. By incorporating highly precise pressure sensors, we can accurately measure the load. This process involves assessing the angle and pressure, culminating in the precise determination of the final load being lifted. This innovative approach ensures efficiency and reliability in the weighing process, making EPOCH the preferred choice for advanced on board weighing solutions in the industry.

Excavator Weighing

The Excavator or Shovel Loader weighing system model PAYLOAD-EX is an advanced onboard weighing device designed to accurately measure the weight of materials lifted in the bucket. This system operates seamlessly through the hydraulics of the lifting cylinder, ensuring precise weight capture during the lifting process. Employing sophisticated algorithms, the system guarantees accurate weight measurement. The Payload Monitoring System (LMS) effectively measures the weight while lifting the bucket, accepting analog input from pressure sensors for load measurement and limit switch input for weight capture.

Additionally, the system allows for the generation of detailed trips summary reports through a convenient Pen Drive interface, making data retrieval effortless. Operating on a 24V battery, the load capturing process is dependent on uniform acceleration during the lifting of the hydraulic jack. Typically, the accuracy of the load falls within ±5% of the full scale, with improved precision when the tipper consistently carries loads exceeding 70%. The captured data is efficiently stored in memory for up to 5000 trips, and data access is facilitated through a USB connection to a pen drive. Alternatively, through optional CAN Bus connectivity, data can be seamlessly downloaded.

The system features an Epoch excavator weighing system display inside the cabin, providing real-time load information for efficient loading onto trucks or dumpers. These excavator weighing systems are rigorously tested to ensure a margin of error ranging between 3-5%. Their easy installation process caters to all types of excavators, requiring only hydraulic adjustments for seamless transfer between machines.

To optimize resource utilization and increase profitability, the Payload System tracks and analyzes detailed trip information for each truck or vehicle. It processes sensor outputs to provide accurate results through a menu-driven interface, ensuring ease of operation and reliability. The system covers calibration procedures and system overview in a comprehensive manual. Trip summary reports are easily accessible through RS232 serial communication and stored on a pen drive for convenient data management.

Moreover, being OEM suppliers for Volvo trucks, Epoch offers On-board Weighing Systems tailored to meet specific requirements, ensuring precise and efficient measurement solutions for diverse applications.

ANTI - TILT SWITCH

Dumpping Point Body lifting control based on inclination involves a sophisticated system developed by EPOCH in accordance with DGMS instructions. This innovative system utilizes a combination of a tilt sensor and digital output to ensure precise Inclination control at the Dumping Tilt switch. The tilt sensor measures X/Y angles and triggers an output signal when the system exceeds the pre-set limits. This output signal is then directed to a single acting solenoid valve, which in turn cuts off the air supply to the hydraulic cylinder, thereby preventing any further tipping of the vehicle beyond the safe limits. This safety mechanism guarantees that the tipping operation is smoothly carried out only when the vehicle remains within the designated parameters, thus enhancing operational safety.

In the event that the angle surpasses the predefined threshold, a RED indication light accompanied by a buzzer alert is activated to immediately draw attention to the deviation. Conversely, when the angle falls below the set point, a GREEN indication light illuminates without any accompanying sound, signifying that the vehicle is within the safe operating range. Notably, these output signals are operational solely during the tipping process and are activated by a pressure switch connected to the PTO pneumatic hose.

The configuration of the system's normal safety limits is predetermined in the X direction, while the specific limits can be adjusted via RS232c for enhanced customization. Additionally, an Anti Tilt switch is incorporated to prevent the truck from toppling due to inclinations in the surface. This switch, in conjunction with the inclinometer, accurately gauges the surface's inclination and promptly deactivates the body raise function if necessary. To date, over 1000 Anti Tilt switch devices have been successfully installed in Tata, Volvo, and BharatBenz model trucks, effectively mitigating the risk of truck toppling incidents and ensuring a safer operational environment.

At logistics and transportation industry, precision and compliance are paramount. A Truck On-Board Weighing System (OBWS) is a Advanced technology designed and developed to ensure accurate weightmeasurement of goods carried vehicle. This system offers a vide range of benefits, from improvedoperational efficiency to compliance with legal weight limits. Here we descuss the key features,advantages, and applications of a Truck On-Board Weighing System.

What is the Use Of Truck On-Board Weighing System?

A Truck On-Board Weighing System is having a advanced sensors, load cells are integrated into a vehicle to accurately measure the weight of the load it carries. These systems are designed to provide real-time weight information.

Key Features

1. Accuracy

One of the key features of an OBWS is its exceptional accuracy in weight measurement. By utilizing advanced technology, these systems ensure precise weight readings, helping operators ensure that vehicles are loaded within permissible weight limits. This not only helps in complying with regulations but also minimizes the risk of overloading, which can cause damage to the vehicle and compromise safety on the road.

2. Real-Time Monitoring

Furthermore, OBWS provides real-time monitoring capabilities through systems like our Epoch Load Cell OBWS system. This feature allows operators to monitor weight data dynamically, enabling them to adjust load distribution as needed. By preventing uneven weight distribution, operators can mitigate safety hazards and reduce wear and tear on the vehicle, ultimately extending its lifespan and reducing maintenance costs.

3. User-Friendly Interface

Additionally, Truck On-Board Weighing Systems are known for their user-friendly interfaces that display weight data in an easily understandable format. This intuitive design enables operators to make quick and efficient decisions regarding load management. By having instant access to accurate weight information in a user-friendly interface, operators can streamline their workflow and optimize vehicle performance effectively.

Advantages

1. Improved Safety

By preventing overloading, Truck on Board weighing sysytem enhances vehicle stability and reduces the risk of accidents caused by unbalanced loads.

2. Enhanced Efficiency

Optimal load distribution not only increases fuel efficiency but also reduces wear and tear on tires and other vehicle components, leading to lower maintenance costs.

Applications

1. Transportation and Logistics Industry

On-Board Weighing Systems (OBWS) play a vital role in the transportation and logistics sector, offering a wide range of applications that significantly enhance operational processes. In this industry, precise weight measurements are essential for ensuring compliance with regulations and optimizing overall efficiency. By integrating OBWS into vehicles used for transporting goods, companies are able to improve load distribution, prevent overloading, and ultimately reduce the risk of fines or penalties from regulatory authorities. Additionally, OBWS technology enables real-time monitoring of weight data, which helps in making informed decisions to enhance safety, fuel efficiency, and overall productivity within the transportation and logistics operations. The seamless integration of OBWS into the industry not only streamlines processes but also contributes to cost savings and enhances the overall effectiveness of fleet management strategies.

2. Construction and Mining

In industries such as construction and mining, where the transportation and handling of heavy loads are routine activities, the implementation of On-Board Weighing Systems (OBWS) plays a crucial role in maintaining high standards of safety and ensuring adherence to permitted weight limits. By utilizing OBWS technology, companies in these sectors can accurately monitor the weight of loads in real-time, thus preventing overloading of trucks and equipment that could compromise safety and violate regulatory standards. This proactive approach not only mitigates the risks of accidents and structural failures but also helps in avoiding potential fines and penalties associated with exceeding the prescribed weight restrictions. Overall, the integration of OBWS in operations within the construction and mining industries serves as a fundamental tool for enhancing workplace safety, operational efficiency, and regulatory compliance..

A Truck On-Board Weighing System (OBWS) is an indispensable and transformative technology in the realm of contemporary fleet management. The system's proficiency in delivering precise and up-to-the-minute weight information plays a pivotal role in guaranteeing adherence to statutory laws and fostering operational efficacy. By mitigating the risks associated with overloading, the OBWS significantly bolsters the safety and financial viability of transportation activities. The strategic integration of an OBWS into a fleet presents itself as a tactful maneuver for organizations seeking to optimize their logistical processes, all while upholding stringent weight regulations and ensuring compliance with legal mandates.

EPOCH is the only manufacture in india for load monitoring system as per DGMS recent circular with as per Audio Visual Alarms gudielines given by DGMS circular , truck / dumpers load indicators are certified by NABL lab for IP68.

PLMS prints out the summary of trips through RS232 serial communication & can be dowloaded by CAN bus with customize PC software.

EPOCH Suppling PAYLOAD MONITORING SYSTEM FOR BEML DUMPERS (BH35/BH50M-1/BH60/BH100/ BH150E) has a standrd Fittment and VOLVO , Eicher & TATA Tippers,haulage truck weighing system, haulage Truck payload monitoring system .

EPOCH has system for Wheel loader on board weighing system , we suppied On board wheel loader weighing scale for liugong 856 & wheel loader weighing machine for 856H models, we proved our system for below 1 % error, also we supplied Onboard wheel loader weighing scale for Tata Wheel loader and weighing scale for hindustan wheel loader , we have local service team for wheel loader weighing system across the india.

Also EPOCH has system for ON ROAD VEHICLE to measure Load vartion based on distance travel with GPS Tracking . for more details about the product please download the broucher

The Payload System, which processes the output of Pressure Sensor and gives the result. The process is menu driven. It is easy to operate and rugged in construction and provides reliable service. This manual covers calibration of weight, and an overview regarding the system.

The control panel of the machine is composed of LCD display and the keypad. The Liquid Crystal Display (LCD) shows setup information and load values etc. and a keypad to input information for operating the machine when under control of the console. The machine is set up by entering information when requested. The operating status of the machine is shown and described on the display. Our Load monitoring system easily it can able to integrat with other Gprs Module.

The display, which has 2 lines of 16 characters, is used to display or request information. The information displayed depends upon the status of the machine but generally, The first line displays the load value and The second line displays the Trip Count or Cumulative weight or System Date and Time or Hour Meter.

We also have system for reach stacker on board weighing system which can fix inside the cabin and while lifiting we can show the weight of the container lifed based on pressure on lifting cylinder , it is east to install load monitoring system in reach stacker,payload system for reach stacker in india.

EPOCH also supplying system for Garbage Truck Load managment System in india with least count 1 kg , Garbage truck load monitoring system done using by EPOCH make Load cells and load indicators it successfully Installed for Government projects , it also works for Cargo auto weighing system.

Dumpping Point Body liffing control based on inclination , As per DGMS instruciton EPOCH has developed the system for Inclination control based on tilt sensor at Dumping Tilt switch system is a combination of tilt sensor and digital output.The system measures X/Y angle wherever fitted and generates an output when the set limit of the system is exceeded. The output is connected to a single acting solenoid valve which cut off the air supply to the hydraulic cylinder. When the vehicle is below set limit values the tipping operation is not interrupted by the tilt switch system. This increases the safety of the vehicle where the operator will be unable to tip the vehicle if it is inclined more than the set limit. When the angle is exceeded with respect to the set point, RED indication lightis ON with a buzzer inbuilt in it. When the angle is less than the set point GREEN indication light is ON without buzzer sound These output acts only when vehicle is tipping. The tipping input taken from a pressure switch which is connected to the PTO pneumatic hose The normal safety limit of the system is configured in X, Set limit of the system are configurable by RS232c. Anti tilt switch used for prevent the truck from the Anti tilt from inclination surface.This anti tilt Switch used by inclinometer to measure the inclination of surface based on inclination output system will switch off body raise. Till now installed 1000 + Anti Tilt switch device to Tata , volvo, bhartbenz model trucks. our Anti tilt switch used to avoid toppling of the trucks.

About our Excavator or shovel Loader weighing sytem model is PAYLOAD-EX is an onboard weighing device to measure the weight of material that is lifted in thebucket. The system captures the weight during lifting of the bucket. The system operates through hydraulicsof the lifting cylinder. An advance algorithm is used to measure the weight accurately. Payload monitoring system (LMS) measures the weight while lifting the bucket. It accepts analog input frompressure sensor for load and limit switch input to capture weight. Trips summary report can be taken throughPen Drive. It operates on 24V battery. The load capturing depends on uniform acceleration while lifting the hydraulic jack. Normally the accuracy of load will vary between ±5% of Full scale. The accuracy will be better if the tipper always carries load above 70%. The captured data is stored in memory for 5000 trips. Data will be available through USB to pen drive. Through CAN Bus data (optional ) can be downloaded. Epoch make excavator weighing system fitted dispaly inside the cabin to give the live load of the bucket loaded on trucks or dumpers, our Excavator weighing systems are tested with 3 -5 % error. It is easy to install all type of excavator, To change excavator weighing system from one machine to other machine only we need to change the hydralics

EPOCH Payload monitoring System for dumpers and Tippers designed completly suitable for DGMS complaints. It has provision to connect with Dumpers Out site remote display which is visible to Shovel operators and left and right side deck lamp indication provided. PLMS system has GPRS connectivity , Payload system can easily connect with fleet management system, EPOCH successfully supplied payload system for fleet managment in india for coal , irone ore mines, Dumper load monitoring system will help to avoid over loading the dumppers or trucks, it is low cost load monitoring system, load indicators with stroage of 1 month storage option, testest with IP68 from NABL lab, deck lamp indication for trucks,

EPOCH has two decade of experience in Truck On board weighing system, Our Truck On board weighing system can able to fix any type of truck, We installed Bharat Benz 3128CM model trucks successfully running our weighing system it is calibrated with weigh bridge once, We recommend to calibrate Truck load indicator 6 month once, monthly once has to be tare in empty place , Our high speed controller helps to read the weighing data 100 samples per second, Our Truck load indicator can able to connect with telematics device or Iot basis, we also has GPRS model with dashboard form our Dash board can able to view the system data wise performance and complete month performance it also possible to generate Excel report and auto response by email, Our GPRS module works with SIM card basis even in mines area if networks not present it will dump the data whenever signal comes So we will get truck load details without any loss of data, induvial server will be developed and provide to the customer with login password. If customer has their own server and telematics device we will share the load data Protocol by Rs232 , blue tooth and CAN bus so they can configure their own web page.

To analyse complete trip details of each truck/vehicle for better utilization of resources (like coal, metals, minerals, solid waste, building, or other materials) for increasing more profitability. Payload is used to track and analyse complete trip details of each truck/vehicle.The Payload System, which processes the output of Sensor and gives the result. The process is menu driven. It is easy to operate and rugged in construction and provides reliable service. This manual cover calibration of weight and an overview regarding the system. Summary reports of the trips are printed through RS232 serial communication and also stored in Pen drive storage device.

We are OEM suppliers for volvo trucks On board weighing system, Our Load weighing system will measusre the axle Deflection based on load , Axle Deflection measured by using our load sensors, Our load sensors we rugged to design to run in any atmosphere like dust and water, it is tested in IP68 , In axle will be fixed our axle load sensor and taken to the Controller from controller Angle data will be proceed to digital counts then it is converted as load , It will be displayed inside the cabin based on load it will give lamp indication to the shovel operator, It is accurate from 2 to 5 %. we can ble to connect the data to cloud using Gprs Module. It is also called as safe load indicator, Safe load indicator for trucks used avoid over loading of the trucks it will gives the buzzer output signal for shovel operator to avoid overlaoding of the truck.

EPOCH Has Field service office in Barbil for Payload monitoring system in Ranchi , Korba , dhanbad , hazribag,Singrauli, katni, , Rajastan,bacheli, Hyderbad ,orissa, ramagudem, sambalpur, Load indicators for trailers, load indicators for mining trucks, dumpers scale, tippers scale, Load indicators for volvo , scania make trucks , komatsu dumpers retro fittment service, tippers weighing scale, any issues will be resolved within 24 to 48 hours by EPOCH representative with highly talented engineers.

The EPOCH payload monitoring system meets the DGMS requirements

It has passed all the tests mentioned in the following

• Bump Test
• Dust Test
• Vibration test
• EMI/EMC
• IP68 out door units from NABL lab
• shock test
• water proof test
• temp and humdity test
• Durability test


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